INDUSTRIES WE SERVE

Zinc Flake Coating

High-Performance Corrosion Protection

​Zinc Zinc flake coating is a non-electrolytic barrier coating designed to protect high-stress steel components from extreme corrosion. Unlike traditional plating, it utilizes an ultra-thin matrix of overlapping zinc and aluminum flakes. This micro-layer sacrificial structure acts like an armored shield, delivering exceptional longevity even in the harshest environments

Key Benefits

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​Ultimate Corrosion Resistance: Withstands up to 1,000+ hours of salt spray testing without red rust, even at incredibly low layer thicknesses (typically 5–15 µm).

​Zero Hydrogen Embrittlement: Because the application process is non-electrolytic (chemical/mechanical rather than electrical), it eliminates the risk of hydrogen embrittlement—making it the safest choice for high-tensile fasteners and critical safety components.

• ​Bimetallic (Galvanic) Protection: The addition of aluminum flakes prevents galvanic corrosion when steel components come into contact with aluminum parts.

• ​Thin-Layer Precision: Keeps coating layers thin and uniform, ensuring tight thread tolerances on fasteners and complex geometries are never compromised.

• ​Temperature & Chemical Resistance: Maintains structural integrity under high operating temperatures and resists automotive fluids, fuels, and cleaners.

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Common Application

Due to its high reliability, zinc flake coating is the industry standard across demanding sectors:

• ​Automotive: High-tensile bolts, clips, brake rotors, and chassis components.

• ​Renewable Energy: Wind turbine fasteners and solar panel racking exposed to marine environments.

• ​Construction & Infrastructure: Heavy-duty structural fixings and outdoor hardware.

@shivanshsurfacesolution

@shivanshsurfacesolution

Coating Services FAQ

What types of coatings do you offer?

We offer Ceramic, Zinc, PTFE based corrosion resistance coating

How long have you been in business?

We have over 20 years of experience in coatings and plating.

Are your coatings environmentally friendly?

Yes, our coatings are designed to be safe and environmentally friendly while providing excellent performance and durability.

What industries do you serve?

We serve various industries including food, pharma, chemicals, marine, textiles, Paper, automotive, aerospace, and manufacturing with specialized coating solutions.

Can you customize coatings?

Yes, we can customize coatings to meet specific requirements and applications for our customers.